Die-casting Aluminum Pot Production Line
Equipment introduction: This series of aluminum pot pressing molding production line developed by the company is the latest research and development of our company's new aluminum water pressing molding equipment, mainly used for aluminum water melting pressing molding aluminum pot, pot lid and other kitchen utensils pressing molding process; The wall thickness of the aluminum pot can achieve thin wall production of 1.5mm, and we are constantly developing the research and development of 1.2mm thin wall aluminum pot and high-grade induction cooker covered with film aluminum pot mold.
Suitable products: aluminum soup pots, pans, frying pans, cooking pots, picnic pans, non-stick pans and other die-casting products, non-stick pans can be sprayed with non-stick paint 450 degrees.
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our product
（Patented new product: lower cost aluminum pot die-casting machine）
(Replace the horizontal die-casting machine to produce aluminum pots, effectively reduce production costs and improve product quality.)
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Products include: (aluminum pot forming machine + aluminum melting furnace + mold + aluminum ingot + shot blasting machine + coating production line + packaging printing machine + packaging production line + packaging box)
Die-cast aluminum pot production process |
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| Function | Aluminum ingots are melted into molten aluminum | Aluminum die casting | Removing flash from pots | Rough polishing and fine polishing of pot surfaces | ||||||||
| Equipment | Optional electric or gas stove | Four-column die-casting machine | Pneumatic grinder | Multi-station shot blasting machine | ||||||||
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| Function | Magnetic sheet composite | High temperature oven after pot spraying | Primer and Teflon spray | Preheating the cookware surface | ||||||||
| Equipment | Wire winding hydraulic press | High temperature oven | Manual spraying equipment | Conveyor oven | ||||||||
Product advantages
| Vertical aluminum die casting machine VS Horizontal aluminum die casting machine | ||
| category | Vertical aluminum pot die casting machine(CNC) | Horizontal aluminum pot die casting machine(NC) |
| Machine control method | Servo system digital control | Proportional valve analog control |
| Processing range diameter*height (mm) | ≤320*150 | ≤320*150 |
| Minimum product thickness（mm) | 1.5mm | 1.5mm |
| quality | Finished product rate 99% | Finished product rate 90% |
| Material utilization | One-time molding, waste ratio<0.1% | One-time molding, waste ratio>50% |
| Output （pcs/8h） | 1000 pcs | 600 pcs |
| Motor power（KW) | 22KW--Servo motor saves 50% energy | 30KW--Normal motor |
| 500kg Electric furnace output | Single product weight 1KG, output 500 pieces | Single product weight 1KG, output 250 pieces |
| Mould service life | 300,000 | 50,000 |
| Mould material | H13 | DH21 |
| Automatic loading and unloading control | YES（Optional） | YES（Optional） |
| Induction cooker double bottom function | Under development | Unable to achieve |
| Pass high temperature test | 500° | 450° |
| Overall dimensions (length*width*height)m | 3*3*3 | 8*2.2*3 |
| Equipment cost | The total investment cost of vertical die-casting equipment is 30% lower than that of horizontal die-casting machine | |
Details of Aluminum pot product
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FAQ
1
What is the difference between this press and a standard hydraulic press?
A. This press is a servo-driven type.
B. High precision: position control accuracy can reach ±0.01mm, pressure fluctuation <1%.
C. C.Flexibility: quickly switch process parameters through software to adapt to multi-variety production；
D. D. Related accessories will be heat-insulated to better match the needs of aluminum die casting
2
Are there any additives needed for product molding?
No need, and material recommended use aluminum grade 3003
3
Is there any difference in the finished product compared with the horizontal type?
E.The finished products produced by our vertical die-casting equipment also have no bubbles, and the hydraulic press will exhaust during the pressing process.
B. At the same time, compared with the horizontal type, there is less gate flash, reducing waste by 30%
4
what main materials are used in the molds?
H13 40cr
5
Just like in die casting machines, the molds include cooling and heating systems. In this process, how is the mold supposed to work?
The production line is equipped with a mold temperature controller, which can cool down and control the temperature of the mold. At the same time, the mold temperature controller can also control the temperature of the upper and lower molds uniformly, or separately.
The mold itself is only equipped with a cooling water circuit
6
What is the expected number of injections for a mold’s useful life?
100,000 times
7
If the mold shows signs of corrosion, can laser welding be applied to repair and extend the mold’s durability?
Laser polishing is possible
8
what is the maximum size of a pot I could produce with this machine, taking into account the mold and height? Also, what would be the minimum size?
Usually Frying pan Dia 200-280mm, soup pot Dia160-240mm (thickness > 1.5mm)
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KELAI is a leading cookware production line manufacturer specializing in automated production lines for kitchen pots and small household appliances.
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Contact person: Andy
Tel: +86 17826101996
E-mail: klt1@wx-klt.com
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