How to save energy for Hydraulic Press forming Machine?

Hydraulic Press forming Machine is divided into two categories according to the type of liquid that transmits pressure: oil press and hydraulic press. The total pressure produced by hydraulic press is large, which is often used for forging and stamping; Hydraulic press is a kind of machine that uses liquid as the working medium to transfer energy to realize various processes. In addition to forging and forming, it can also be used for correction, press fitting, packaging, pressing block and pressing plate.

Only knowing the energy-saving principle of the hydraulic press can we carry out energy-saving work. First, the hydraulic press uses a quantitative pump to supply oil, and the excess oil is returned to the oil tank through the proportional valve. In this process, the oil supply volume and motor speed remain unchanged, but the requirements for speed and pressure are different, and there is at least a large amount of waste in actual operation. By observing the proportional pressure and flow signals of the numerical control system, the frequency conversion energy-saving method is adopted, To adjust the flow regulation required by each workflow of the hydraulic press, meet the needs of the system, reduce the speed of the motor when it is not in operation, and improve the energy-saving space.

Because the output power of the hydraulic press system changes greatly, the requirements for flow and pressure are different in different processes, so we need to rely on the flow valve and pressure valve to adjust the required flow and pressure. However, the quantitative pump has no adjustment function, and the energy is wasted when the oil temperature rises. At the same time, it also increases the wear of each valve, high oil temperature, high noise and other phenomena, which will shorten the overall service time of the 400 ton four column hydraulic press.

The designed capacity of the motor of the hydraulic press is higher than the actual one, which also causes a waste of electricity. Therefore, I suggest that you try to use the variable-frequency energy-saving motor, improve the design, reduce waste, protect the motor and prolong the service life of the hydraulic press